Flextrack 45 Pro
WELDING PROCESSES: MIG-MAG / CMT
The compact welding tractor can be used in a wide range of applications.
Depending on the requirements, one of three different rail types can be selected.
FlexTrack 45 Pro welding tractors are perfect for all-round use in industries where surface geometries vary,
such as in shipbuilding or container construction.
FLEXTRACK 45 PRO STANDS FOR:FLEXTRACK 45 PRO STANDS FOR:
• Flexibility for longitudinal seam and orbital applications
• Fast production processes
• Improvements in output quality
• Reduced costs
• Increased competitiveness
SYSTEM HIGHLIGHTS
• Flexibility: Modular rail concept for different welding applications on different component geometries
• Comfort: Quick and easy set-up of rails and carriage
• Precision: Precise movements and constant welding speed
• Quality: Perfect reproducibility of welding results, particularly in conjunction with TPS/i power sources
• Robustness: Compact cast aluminium housing, ideal for use under harsh conditions
FRC-45 BASIC
• Robust housing
• Easy to operate
• Compatible with "old" FlexTrack
Remote Controls FRC-45 BASIC / FRC-45 PRO
EQUIPMENT AND FUNCTIONS
• Numerical display (metric/imperial)
• Welding mode (with/without arc)
• Communication with TPS/i power sources
• Direction of travel
• Speed of travel
• Offset
• Oscillation mode, oscillation speed, oscillation path, dwell time
• End-crater filling
• Arc length monitoring (ACC - Arc Current Control)
• Segment welding of orbital and longitudinal seams
FRC -45 PRO
• Robust housing
• Easy to operate
• Compatible with "old" FlexTrack
EQUIPMENT AND FUNCTIONS.
• Numerical touch display and function wheel
• 5 languages (DE, EN, ES, FR, PL) and further languages on request
• Welding mode (with/without arc)
• Communication with TPS/i power sources
• Adjustable power source parameters
• Direction of travel
• Speed of travel
• Offset
• Oscillation mode, oscillation speed, oscillation path, dwell time
• End crater filling
• Arc length control (ACC - Arc Current Control)
• Segment welding of orbital and longitudinal seams
More Welding Efficency With Tpsi Welding Machines
AUTOMATIC COMPONENT DETECTION FOR GREATER CONVENIENCE (PLUG & WELD)
• Tool-less plug-in
• TPS/i detects all available components
• Warns of any incompatibility
BETTER CONTROL AND ANALYSIS OF THE WELDING PROCESS (SPEEDNET)
• High-speed bus for 200-times faster communication between system components
PEERLESS LOW SPATTER CONTROL (LSC) REDUCES COSTS
• Extremely low-spatter dip transfer arc process
• Including with long hosepacks
• Less rework, lower costs
MASSIVELY IMPROVED DROPLET DETACHMENT PULSE MULTI CONTROL (PMC) FOR INCREASED QUALITY
• Excellent stability and consistent penetration
• Even at high welding speeds
• Greater welding quality
• More competitiveness
SIMPLE DEVICE UPDATE
• Easy upgrades with USB flash drive or via Internet
• For new welding process, characteristics, applications, firmware updates, etc.FUTURE-PROOF
• Upgrade functions and high-quality hardware
• State-of-the-art welding processes for years to come
CUSTOMER FRIENDLY WITH COST-SAVING REMOTE MAINTENANCE
• Remote maintenance and system analysis via Internet
OSCILLATION – LINEAR / RADIAL (OSC)LINEAR OSCILLATION MODES.
• No oscillation, rectangular, trapezoid, triangular
RADIAL OSCILLATION MODES
.• No oscillation, rectangular, trapezoid, triangularPhoto: FlexTrack 45 Pro, linear oscillation
• The radial oscillation is used specifically for fillet welds
RAIL VARIANTSFLEXIBLE GUIDE RAILS
• Can be used on flat or curved surfaces with an internal radius of min. 1500 mm and an external radius of min. 1100 mm.
RIGID GUIDE RAILS
• Straight, rigid rails with aluminium profile for vertical or horizontal use.
BRIDGES, VACUUM PUMPMAGNETIC BRIDGE
• For magnetic components. Heat-resistant to 180 °C.
• The magnetic force is controlled by a lever.
VACUUM BRIDGES
• For non-magnetic components with smooth surfaces, such as aluminium or stainless steel.
• Operating temperature of 0 to 120 °C (optional from -30 to 250 °C).
BRIDGE WITH ADJUSTABLE FOOT
• Recommended for rigid rings up to 840 mm in diameter.
VACUUM PUMP
• In the case of non-magnetic materials, vacuum bridges are used to attach the guide rail. These require a suitable vacuum pump.
• Pump is integrated into robust steel tubing frame, suction power for maximum 13 vacuum bridges, suction power can be regulated with stop valves.
STANDARD EQUIPMENT
• Dry-running, oil-free, rotary vane vacuum pump
• Portable base frame
• Direct-on-line starter
• Suction filter
• Pressure manometer
• Mains cable with plug, 5 m
